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These cabinets were complicated to build because of the various contours
of the garage's back wall and the built-in vacuum and vacuum pipes.
I used white melamine for the interior cabinet structures and black
melamine for most of the side walls and trim pieces. The door
fronts are maple melamine. All edges were edge banded. All
shelves are reinforced with 1/2" Baltic birch plywood and are fully
adjustable. The hinges are euro-style adjustable hinges.
I bought the oversized stainless steel sink from a salvage company.
The taps include a sprayer.
These cabinets include a built-in Sony stereo receiver/amplifier, an
old amp that I bought off eBay and repaired. I ran 2 CAT5 wires
while the house was under construction to provide telephone, ADSL and
line level audio. The line level audio signal feeds the amplifier
so that I can listen to digital satellite audio, computer based MP3
audio or the its own AM/FM radio.

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I built these cabinets using 20 sheets of
5/8" melamine particle board. The cabinets
measure 8.5' high by 13.5' wide, by 18.5"
deep. The roof is 24 inches deep. There are
26 adjustable shelves, each with Baltic birch edge trim
for added strength. Each cabinet side panel is double
thick for added strength. All hinges are fully
adjustable European style hinges, recessed into each
door panel. All door panels are edged with Baltic
birch to help keep them straight. These cabinets
are very strong and huge.
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Our wine caller measures about 9.5' X 7.5' with a 9 ft.
ceiling. It is insulated and has vapor barrier to isolate
it from the house. The wine
racks are made of mahogany while the cabinetry and bins
are maple, birch and alder. Stone tiles fill the back
wall and under the overhead cabinet. The floor is
black slate tile. For the upper and lower
cabinets, I was able to use extra (slightly damaged)
kitchen cabinet pieces left over from the kitchen
company that installed our cabinets. This wine
room can hold 600 bottles.
The wine cellar was originally passive however the
first summer revealed that the temperature can rise to
as high as 68.5 degrees Fahrenheit. An insulated
door as demonstrated by an experiment would drop the
temperature to about 67 degrees but still, this is too
warm. As such, I
installed a remotely located cooling unit. A
formal wine room refrigeration unit for this room would
cost from US$700 to US$1100 plus installation however I
was able to use a conventional air conditioner designed
for window installation for only CDN$165. I
installed the unit in our service room, mounted from 2
ceiling trusses. I built a manifold to converge
the cooled air into a 4 inch insulated and flexible duct
that I ran hidden 25 feet to the wine room. I also
remotely located the air conditioners' thermistor in the
wine room, near the ceiling. The air conditioner
has a digital display and controller which will only
allow you to set the temperature to 62 degrees Fahrenheit
minimum. This AC unit does not allow a setting
below 70 degree F. To reduce the temperature range, I
shunted the thermistor at the controller with a 100K potentiometer
(trim pot). This allowed me to trick the unit into
thinking the room is hotter than it is. Ultimately
I adjusted it for a 6.5 degree offset so that when the
the unit is set for 66 degrees, it cools the room to
59.5 degrees which is an optimal temperature for a wine
room. The total cost was CDN$200 and it works
perfectly and quiet with a temperature variation of only
1/2 degree. I will have to add a sub controller
for the AC unit to regulate the wine room temperature in
winter when it may get too cold. I'll build a
simple controller that turns on the units' fan to pump in
warm air from the service room. The same thermistor will serve as the
temperature detector for heating. So far,
humidity levels are staying well above 50% however
winter months may require me to add some type of
humidification system.
The next improvement will be a new maple or birch
door with a double pane, clear glass window and a wooden
door jam and molding. There is too much heat
infiltration from the standard interior grade door with
its single pane glass. As well, we want to be able
to see into the wine room.
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After installing the crown molding and adding 150
bottles of wine..

After installing the cooling system..
I just replaced the door with a commercial grade
maple and birch door with double pane glass. The
jam is birch and the molding is maple. The door is
very heavy, about 90 lbs and required large (4.5 inch)
ball bearing hinges. I finished the door, jam and molding
with Aztec Red stain and 2 coats of 35 degree lacquer.
Below the door is an aluminum and rubber seal.
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